We specialize in boat repair, refit, restoration and new construction

Sailing Vessels

Felicity Ann: A Symbol of Inspiration

In 1953, Ann Davison became the first woman to single hand sail across the Atlantic Ocean alone.  Ann documented her experience in the book titled My Ship Is So Small.  As you can imagine, this woman did not have the modern technology of today’s sailing vessels.  John Doherty, in his book “The Boats They Sailed In”, relates her accomplishment to that of climbing Everest or landing on the moon.

The boat that Davison sailed is a UK-built 23 foot sloop called Felicity Ann.  Felicity Ann was donated to the Northwest School of Wooden Boatbuilding in 2009.  The Repair and Restoration class uses this boat as a teaching project each summer.  Guided by Instructors Ben Kahn and Tim Lee, the students have attached the original ballast and installed new planks.  However, this large scale restoration project requires significant funding.

Inspired by Ann Davison’s courageous story, a local group of women are collaborating with the Boat School to develop a vision for this historic vessel.  In conjunction with the Community Boat Project and the Northwest School of Wooden Boatbuilding, Penelope Partridge, Anne Teater, and Kelley Watson are spearheading this effort.  For these women, the boat is a symbol of inspiration.  Their goal is to design, fundraise, and implement an educational program for high school girls and young women culminating in the completed restoration of Felicity Ann.  Like Ann Davison, these women resemble the determination necessary to take on a project of this magnitude.

Port Townsend Shipwrights Co-op donated 650 board foot of larch to the Boat School for planking the Felicity Ann.  If you are also interested in donating to this project, volunteering time/resources, or learning more about Felicity Ann, refer to the Felicity Ann website.

Planking Felicity Ann at Northwest School of Wooden Boatbuilding, wood donated by Port Townsend Shipwrights Co-op

New planks are being built and installed with the larch donated by the Port Townsend Shipwrights Co-op.

New frame installed in Felicity Ann, at the Northwest School of Wooden Boatbuilding

A few new frames are installed in Felicity Ann at the Northwest School of Wooden Boatbuilding.

Larch donated by Port Townsend Shipwrights Co-op for planking Felicity Ann at the Boat School

New larch planks and a door skin pattern on the historical sloop Felicity Ann.

New planks and frames in Felicity Ann at the Boat School donated by Port Townsend Shipwrights Co-op

The interior of the hull.

Drew making door skin pattern for planking Felicity Ann, wood donated by Port Townsend Shipwrights Co-op

Drew, a Boat School student, makes a door skin pattern.

Jack making plank for Felicity Ann at the Boat School, wood donated by Port Townsend Shipwrights Co-op

Jack, a Boat School student, makes a plank.


Engine Repairs at Port Townsend Shipwrights Co-op

Todd Lee is repairing the engine for the boat, Indiana at Port Townsend Shipwrights Co-op

Todd Lee is repairing the engine for the boat, Indiana, at Port Townsend Shipwrights Co-op

Adam repairs Spirit Quest's engine at Port Townsend Shipwrights Co-op

Adam repairs long time client, Spirit Quest's, engine.

Adam repairs Spirit Quest's engine at Port Townsend Shipwrights Co-op

Adam confirms the engine is level before re-assembly.


Copper-free Paint Solution for Wooden Vessels

An Old Fishing Troller and a Classic Yawl are Ahead of Their Time

Orion with a fresh coat of copper-free paint after haul out at Port Townsend Shipwrights Co-op

In 2010, Orion sails with a fresh coat of copper-free paint after restoration at Port Townsend Shipwrights Co-op

Last year, Washington became the first state in the country to ban copper-based paint for recreational boats.  The new laws will go into effect in January of 2018.

Copper-based antifouling paints have been the most effective method for preventing growth on the bottom of boats and have been the common practice for decades.  They are designed to leach the toxin slowly into the underwater environment to poison the settling organisms.  Over time, this small amount of metal accumulates in the marine environment, and has shown to have detrimental effects on marine life.  One example is a salmon’s inability to smell, making it difficult for the salmon to eat, spawn, and avoid predators.  Industrial wastewaters are also major culprits of copper contamination.

While many Washington boat owners grapple with what to do in six years when these new laws go into effect, Port Townsend Shipwrights Co-op has already spent four years exploring copper-free alternatives for wooden vessels.  Co-op member, Chris Chase, spoke directly with a staff scientist at the ePaint Company before selecting the proper paint for wooden vessels.  He has since been surprised with the positive results of SN-1 on vessels of long time clients Kevin Campion and Les Schnick.

Les owns a 1944 built Monk designed wooden troller named “Sockeye”.  He is converting this forty-five foot fishing boat into a cruising vessel.  Beginning in 2006, Les helped to form the Port Townsend Marine Trade Association and later sat on the Port Committee.  During the years that followed, Les became aware of the need for boat owners and marine businesses to come up with alternatives to traditional paints.  Ethically dedicated to the issue, he chose to be an experimental boat in the Port of Port Townsend.  Now almost four seasons past, Les is pleased with the results.  There has been no problem with the underwater wood, just a small amount of slime that comes off easily with the pressure washer.

Sockeye with copper-free paint at Port Townsend Shipwrights Co-op

Sockeye with copper-free paint

In 2010, Kevin Campion bought a sixty-four foot classic yawl and had it restored at Port Townsend Shipwrights Co-opDeep Green Wilderness, a non-profit organization dedicated to teaching sailing and stewardship of the marine Pacific Northwest, would eventually operate this 1934 wooden ship, Orion.  Naturally, Kevin did not like using copper paint knowing that it would harm the ecosystem that Deep Green Wilderness would work to protect.  Kevin was also aware that copper paint would soon be phased out.  He and Chris Chase researched the copper-free products available at that time, which were few and far between.  They chose ePaint.

 ePaint applies the very same as traditional copper paint and requires the same annual haul out for a new layer.  However, switching to copper-free paints does require that the vessel be stripped down to a bare hull.  The timing for Orion’s new paint job was perfect.  Kevin had already scraped and sanded down the boat for a boat survey, to assess the planking, and get familiar with the boat.  Kevin did not want to go through this rigorous process again in the near future, so he took the plunge with this alternative product.  This February, when Kevin returned for his winter haul out, he confirmed that after two years, ePaint is working just as well as traditional copper paint.  Orion did not have much shellfish growth, maybe 40 barnacles this year and some slime that, like Sockeye, came right off with the pressure washer.

Orion with the hull wooded at Port Townsend Shipwrights Co-op in 2010

In 2010, Orion with the hull wooded at Port Townsend Shipwrights Co-op.

Orion with new copper-free paint at Port Townsend Shipwrights Co-op

In 2011, Orion hauled out for it's annual coat of copper-free paint at Port Townsend Shipwrights Co-op

Orion is hauled out in February 2012 at Port Townsend Shipwrights Co-op to find success with ePaint

In February of 2012, Orion is hauled out at the Shipwrights Co-op to find minimal growth on the hull and another year of success with ePaint.

Les Schnick had some tips for those of you considering the switch to ePaint.  He said to be sure to follow instructions and wood the boat completely.  Les had aggressively sanded Sockeye intending to remove any loose layers of copper paint before applying ePaint.  However, he did not wood the vessel completely and later found that the areas, where residual copper paint existed, were lifting as he applied the SN-1.  The old copper paint that had appeared well stuck to the hull, was reacting with the ePaint and lifting onto the rollers.  He found himself picking pieces of old copper paint off the rollers.  There were not very many places like this.  Each year he finds a few more and slowly they are disappearing.  However, Les is glad to be able to share his experience to save other boat owners from this hassle.

ePaint was developed twenty-seven years ago with support from the U.S. Navy.  However, it was not available to the public until the company formed in 1991.  What makes this product different than the traditional paints is that the active ingredients break down and decompose quickly in the water.  ePaint relies on light, water and oxygen to form a peroxide layer that surrounds the vessel’s hull preventing animal larvae growth.  This process is called “photo-active technology”.  Therefore, the lighter colors react the best.  This is why Kevin Campion chose light gray for his bottom paint.  It has a unique look, since this color was not previously available in standard copper paints.

Although the switch from copper may be an adjustment for boat owners, it is helpful to have businesses like the Port Townsend Shipwrights Co-op and boat owners such as Les and Kevin, who are exploring the options and finding solutions.


PT Foundry Makes Turnbuckles for Martha

Last week the team at the Port Townsend Foundry was pouring turnbuckles for Schooner Martha.  The process is quite impressive.  While the furnace heated up the ingots of aluminum bronze in the crucible, Alan and Pete prepared the molds of sand and then moved them to the pouring line.  Once cooled, they sandblast and grind the pieces to perfection before being installed onboard Martha.  Port Townsend Shipwrights Co-op launched Martha last week and the work will continue at Point Hudson.

Port Townsend Foundry Makes Turnbuckles for Schooner Martha hauled out at Port Townsend Shipwrights Co-op

Port Townsend Foundry pouring aluminum bronze turnbuckles for Schooner Martha.

Port Townsend Foundry makes Turnbuckles for Schooner Martha hauled out at Shipwrights Co-op

Alan prepares the turnbuckle mold at Port Townsend Foundry.

Port Townsend Foundry makes Turnbuckles for Schooner Martha hauled out at Shipwrights Co-op

Pete, co-owner of Port Townsend Foundry, prepares to move the turnbuckle mold to the pouring line.


Meridian

Three Sheets Northwest owners, Deborah and Marty, are purchasing the Meridian.  This Robert Perry designed vessel, a Passport 42, has proven to be a solid ocean cruising sailboat.  Port Townsend Shipwrights Co-op will be handling the boat repair and maintenance for Meridian.  Chris Brignoli is managing the project which will include replacing the critical systems, such as batteries, thru-hulls, raw water plumbing and overall engine maintenance.  If you are not familiar with Three Sheets Northwest, it is wonderful online resource for local boating news and community information.  We have added them to our “Links of Resources” in the right column.

Meridian boat repair Port Townsend Shipwrights Co-op

Meridian, Port Townsend Shipwrights Co-op

Meridian boat repair Port Townsend Shipwrights Co-op

Meridian, Port Townsend Shipwrights Co-op


Chris Brignoli at the Spring Boating Symposium

Last Saturday, Port Townsend Shipwrights Co-op member, Chris Brignoli, spoke at the Northwest Maritime Center‘s Spring Boating Symposium.  Chris shared a wealth of information regarding innovative heating solutions for boats.  The lecture was based on his lifetime of sailing and systems experience.  It was a no nonsense, detailed talk covering the benefits of various heating options, installation details, safety issues, and how to make the best choice for a variety of vessels.

Chris Brignoli of Port Townsend Shipwrights Co-op Speaks about Innovative Heating Solutions

Chris Brignoli of Port Townsend Shipwrights Co-op speaks about innovative heating solutions at the Northwest Maritime Center's Spring Boating Symposium.

 

 


Martha’s New Boomkin End Cap

Schooner Martha is getting a new paint job this week and new hardware as well.  Port Townsend Foundry is making beautiful new pieces for Martha.  Here is a boomkin end cap that carries the backstay and boomkin stay to the transom. It was recently poured at the foundry and awaiting installation at Port Townsend Shipwrights Co-op.

Schooner Martha's boom kin end cap at Port Townsend Shipwrights Co-op

Schooner Martha's boomkin end cap poured by Port Townsend Foundry and awaiting installation at Port Townsend Shipwrights Co-op.


Deep Green Wilderness

One of our long time clients, Kevin Campion of Deep Green Wilderness, has posted a fantastic film, Deep Green, about his programs aboard Orion.  The 1934 built wooden yawl was restored at Port Townsend Shipwrights Co-op in 2010 and returns each winter for new bottom paint and maintenance.  To learn more about the restoration of Orion, refer to the Orion Project Slideshow and the article in our Client Profile section of the Blog.


Orion’s Back!

Orion of Deep Green Wilderness has returned to Port Townsend Shipwright’s Co-op for it’s annual boat maintenance.  One of the items on their punch list is painting the bottom and top of this 1934 wooden yawl.  Project Manager, Chris Chase, was pleased to discover minimal growth on Orion’s hull after a year in the water.  Following three seasons using non-toxic e-paint on this 64 foot sailing vessel, it is proving to be a quality product.  Chris believes Shipwright’s Co-op may be the only company using e-paint on wooden boats today.  The e-paint type used on Orion is SN-1 for wooden boats.

Orion Returns to Port Townsend Shipwright's Co-op for Boat Repair

Orion hauled out for annual maintenance at Port Townsend Shipwright's Co-op

 

Orion returns to Port Townsend Shipwright's Co-op for annual repairs

Orion displays minimal growth using non-toxic e-paint for third season in a row.

 


Schooner Martha’s New Ballast

That large timber sitting on the ground at the Shipwright’s Co-op, just beyond the Schooner Martha, a few weeks ago has been dramatically transformed into the new keel for Martha.  The ballast was poured in Seattle and installed this week.  The pouring was well done, with no additional work necessary before being jacked up into place.  The highly skilled crew of shipwrights are keeping this project moving along smoothly.

Keel Installation

The large timber has been transformed into Schooner Martha's new keel.

Chris Stohlman installing keel.

Chris Stohlman working to install the keel.

New Purple Heart Floor Timbers

New Purple Heart Floor Timbers.

Drilling holes for Ballast Install

Griffin Meyer and Chris drill holes for ballast was quite a task with the extensive length of the drill bit. The drill was repeatedly raised and lower while metal chips were being cleared.

Martha's New Ballast in Place

Martha's New Ballast in Place.

Dave Removes the Mold for Ballast

Dave removing the last of the mold from around the new ballast.


The Schooner Martha

Schooner Martha, the oldest operating sailboat in Washington, is hauled out at the Shipwright’s Co-op for a Ballast Keel Replacement.  The Schooner Martha Foundation received a historic preservation grant and donations to make this exciting project possible.  Dave Grizwald made the pattern for the new keel and Robert d’Arcy’s crew began carving into the large solid sepele timber last week using traditional handwork.   The keel will be two feet deep, with complex curves and notches.   A lead ballast will be installed the full length of the keel.  The mold for the ballast was poured at the Northwest Maritime Center.  To see more photographs and some videos, visit Martha’s website.

Martha's Ballast Keel Replacement

Sepele Timber that will become the new keel.

Martha's Ballast Keel Replacement

Original keel bolts for ballast from 1907.

Martha's Ballast Keel Replacement

Doug Jones and Robert d'Arcy discussing the pattern for the rudder stock. The timber is purple heart.

Martha's Ballast Keel Replacement

Original 1907 timbers removed for restoration project.

Martha's Ballast Keel Replacement

Plywood pattern for the new keel.

Martha's Ballast Keel Replacement

The original centerboard slot will be filled and then topped with a purple heart timber.


Flying Swan

Flying Swan is a complete rebuild for Pete Rust and Greg Fredricks.  It is a beautiful process to observe the great attention to detail and fine craftsmanship that is required for a project of this magnitude.

 

Flying Swan

Flying Swan

Flying Swan

Pete Rust working on Flying Swan

Flying Swan Interior

Greg Fredricks working on Flying Swan


Wind Energy

Matt Mortenson has installed wind power for Destiny.  There are two D-400 Energy 72 volt wind generators.  The maximum power output rating is 600 plus watts.  235 watts 16.31 amps at 22 knots wind speed.  420 watts 29.16 amps at 28 knots wind speed.

Wind Turbines Installed.

In the Systems shop, Matt meticulously prepared the two Midnight Solar 250 volt MPPT controllers with pulse width modulation, controlling a 1400 watt D/C immersion water heater element, regulated dump load.

Matt building the wind turbines.


Solar Panels Installed

Destiny’s solar array is both stationary and mobile to allow for a total of 12 panels.  Six panels are rack mounted on sliding frames to increase surface area during moored or docked situations.  The panels are 12 215 watt Sanyo HIT-N215A01 mono crystalline Photovoltaic.  The total solar system capability in direct sunlight is 2580 watts, 179 amps at 14.4 volts bulk charge rate.  There are four Outback Flexmax 60 MPPT solar charge controllers.  Input power: 130 volts D.C. at 5 amps.  Output power: 14.4 volts D.C. regulated at 50 amps.  All four controllers are synchronized by Outback power systems hub.

Ric designs the solar array in the Metal Shop.

Greg completes this complicated construction of the Solar Array and demonstrates the mobility of the frames to reveal 6 additional spaces for solar panels.

Jeff, Leigh, and Matt install the Solar System.

Panels installed.


Renewable Energy

When used conservatively, the electrical system aboard Destiny is being designed to provide an indefinite power supply through green energy.  Solar and wind provide enough power to run large appliances such as the refrigerator, air conditioner, laundry machine, lights and other electrical needs while off shore.  In addition, forty fixtures and bulbs were replaced with LED lighting.  LED uses significantly less power and is up to 25 times more efficient.  Previously, forty halogen bulbs consumed 140 amps while currently 53 fixtures are using 20 amps.  Dawn, the owner, describes LED light as “warmer and bright enough to perform surgery”.

Wind and Solar power provide enough energy to power Destiny off shore.

All fixtures were replaced with LED lighting, including the courtesy lights.

The cat rests below the two Outback Power systems MT 2012 2000 watt, sealed inverters A.C. synchronization. 200 amps D.C. regulated charge capability. Solar power sharing.

14 deep cycle thin plate pure lead PC1800 Odyssey batteries. Total ampere capacity @ 12.8 volts, 2568 Usable amperes @ 12.8 volts, 1284


Traditional Handmade Sails for Destiny

The women at Port Townsend Sails made nine sails for Destiny during the month of August.  Each sail is unique and required special attention to detail in the design and construction.  The owner of PT Sails, Carol Hasse, visited Shipwright’s Co-op to make measurements and returned to the sail loft where this large project would be completed.  The traditional hand work and craftsmanship by these women far surpass any type of sailmaking world wide.  To learn more about Port Townsend Sails, refer to: http://www.porttownsendsails.com/index.htm   Below Halie maneuvers an ocean of heavy canvas working on the Main Sail, Joey seizes on thimbles for the jackline, and Kim is tying one of the many hanks on a very big sail, measuring 535 square feet.  Kim keeps the threads smooth, preventing crossed stitches.  This meticulous handwork is beautiful and more importantly makes the sail stronger too.



Marie Celine Moves into the Sun

Marie Celine was moved out of the shelter and into the sun last week as the final work is completed before the launch.

Cathead on Marie Celine

Cathead on Marie Celine

Marie Celine

Anna refinishing.

Marie Celine

Joe fabricates a bracket for the control cables.

Marie Celine

Pete rigging the headstay of Marie Celine.

Marie Celine

Chris wires the solar panel and stern light.

Marie Celine

Josh paints the transom.


Destiny Launch

Destiny returned to the water after three years on land and the celebration was impressive.  Ben set off a canon which he made from Destiny’s old prop shaft.  Dawn tossed a watermelon against the bow.  The 65 foot vessel was lowered, backed up and turned around in limited space with the support of many hands.  It was remarkable to see the Co-op team, sailmakers, owners, their family, friends and bystanders all participating in moving Destiny carefully to her new location.  There is work to be completed over the next many weeks before she sails south.

Destiny Launch

All those who worked to restore Destiny over the past eight months.

Destiny lowered into the water.

Destiny in the water.

The canon lit during the launch. Ben built it out of Destiny's old prop shaft.

Chris had quite the task of coordinating the many people for what turned out to be a smooth transition for Destiny.

Destiny being backed up and turned around.


Scaffolding Stripped Away, Destiny Launches Today!

After eight months at the Shipwright’s Co-op, Destiny will launch late this morning.  Work will continue dockside for another few months before the schooner sails south.  Here Destiny bestows her handsome restored exterior while some last minute adjustments are made this morning by Chris and his team of shipwrights.


After six months at the Shipwright's Co-op, Destiny will launch late this morning.  Work will continue dockside for another few months before the schooner sails south.  Here Destiny bestows her handsome restored exterior while some last minute adjustments are made this morning by Chris and his team of shipwrights.After six months at the Shipwright's Co-op, Destiny will launch late this morning.  Work will continue dockside for another few months before the schooner sails south.  Here Destiny bestows her handsome restored exterior while some last minute adjustments are made this morning by Chris and his team of shipwrights.After six months at the Shipwright's Co-op, Destiny will launch late this morning.  Work will continue dockside for another few months before the schooner sails south.  Here Destiny bestows her handsome restored exterior while some last minute adjustments are made this morning by Chris and his team of shipwrights.

After six months at the Shipwright's Co-op, Destiny will launch late this morning.  Work will continue dockside for another few months before the schooner sails south.  Here Destiny bestows her handsome restored exterior while some last minute adjustments are made this morning by Chris and his team of shipwrights.


Eight Shipwrights Aboard Marie Celine

Currently there are eight shipwrights working closely on the Marie Celine.  Jeff and Cliff are planking while Pete, Josh and Mike continue with the woodwork on the interior.  The electrician Chris is sharing space with Joe who is working on systems and Justin is beginning to paint the exterior.

Marie Celine

The deck completed, the windlass installed, and a glimpse of Josh working below on the new ceiling boards.

Marie Celine

Cliff and Jeff planking.

Marie Celine

Cliff working.

Marie Celine

Some of the complex planking below the waterline.

Marie Celine

The deck becomes Joe's desk as he works on systems. He is working to keep it simple, determining what to keep and what to replace, while also making any necessary safety adjustments.

Planking Marie Celine

Jeff Hammond Boat Shop in Action

The Northwest School of Wooden Boatbuilding’s newly built Jeff Hammond Boat Shop is full of activity.  This spring the Contemporary Program began it’s first boat project inside the 4800 sqft. shop.  Construction of Sliver, a 62 foot sloop, will continue into next year’s curriculum.  In the photograph below, Teacher and Project Manager, Bruce Blatchley works with Amos Howe on the project.


Celebrating Destiny

Celebrating Destiny

Last week the owners of Destiny, Dawn and Mike, threw a party in celebration of the exciting progress happening with the restoration project. Many friends and families gathered to enjoy great music and delicious food. Here is a picture of Mike (left) honoring the crew that has been working on the boat over the past seven months.


Making Blocks for Destiny

Jig for making Blocks

Dave and Zeke custom made a series of blocks for the rigging on Destiny. Above is the jig used for gluing up the parts.

Blocks

Waiting for the glue to dry.

Making Blocks

The wood is called Padauk and leaves behind bright orange saw dust. Padauk is water and rot resistant and considered a very stable wood because it does not shrink or split.

Blocks

Dave sanding the edges.

Block

The block is ready for the metal shop.

Making Blocks

Here are the bronze straps made for the blocks.


Windlass on Destiny

Windlass

Ben Tyler rebuilt Destiny's windlass. Here he is fabricating a collared bushing to fill a gap in the locking mechanism.

Micrometer

Ben uses a handheld micrometer to measure and determines that the collared bushing must be 68 thousandths of an inch thick. Ben will use the metal lathe to shape the bronze piece to fit accordingly.


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